Surface Prep · Process-engineered chemistry

UNISOLVE H3De-Rust Chemical (Heavy Duty)

Rapid Heavy Rust and Mill Scale Removal

High StrengthHCl BasedInhibitedMill Scale Removal

01 / Product brief

Rapid Heavy Rust and Mill Scale Removal

Inhibited hydrochloric acid-based de-rusting and descaling compound for rapid removal of heavy rust, mill scale, and weld spatter from ferrous metal. Inhibitor package prevents over-pickling and base metal attack. Higher acid concentration handles severe contamination at shorter dwell times than sulfuric-based systems.

High-concentration HCl formulation handles severe rust and mill scale at shorter dwell times versus sulfuric acid systems. The inhibitor package prevents the over-pickling that causes pitting and dimensional loss on precision components.

02 / Performance

Key process advantages

Product-specific outcomes for production quality, operating control and line performance.

01High Strength

High-strength HCl formula

Shorter dwell times vs. sulfuric acid for severe contamination

02HCl Based

Inhibitor prevents over-pickling

Avoids pitting and dimensional loss on precision components

03Inhibited

Removes weld spatter

Eliminates heat scale and spatter from fabricated structures

03 / Technical data

Recommended operating window

Final operating conditions should be validated against substrate condition, line configuration and the specified finishing system.

[HCl · INHIBITED · HIGH STRENGTH]

Structural Steel · Hot-Rolled Sections · Weldments · Mill Scale

ParameterRecommended value
Acid TypeHCl Inhibited
Temperature20–50°C
Concentration10–20%
Dwell Time5–30 min
Recovery pH2–4

Values are typical guidance. MacroCoats process engineers establish the final bath specification after line trials.

04 / Process position

Where it works in the line

Applied at Stage 2 (De-rust) — rapid heavy rust, mill scale, and weld spatter removal before phosphating using inhibited HCl.

  1. 01

    Degrease

    Process stage

  2. 02

    Rinse

    Process stage

  3. 03

    De-rust

    Applied at Stage 2 (De-rust) — rapid heavy rust, mill scale, and weld spatter removal before phosphating using inhibited HCl.

  4. 04

    Rinse

    Process stage

  5. 05

    Condition

    Process stage

  6. 06

    Phosphate

    Process stage

  7. 07

    Passivate

    Process stage

  8. 08

    Rinse

    Process stage

  9. 09

    Dry

    Process stage

05 / Applications

Specified for real production demands

Typical applications and substrate conditions for UNISOLVE H3.

Application 01

Heavy rust removal from fabricated structural steel before phosphating

  • Structural Steel
Application 02

Mill scale removal from hot-rolled sections and plates

  • Hot-Rolled Sections
Application 03

Weld spatter and heat scale removal from fabrications

  • Weldments
Application 04

Rust removal on maintenance and repair applications

  • Mill Scale

Technical support

Validate UNISOLVE H3 on your line.

Share your substrate, current bath, throughput and finishing system. Our process team will recommend a practical trial window.

Get in Touch

Let's optimise your surface treatment process.

Whether you're scaling a phosphating line, addressing inconsistency across plants, or moving to chromium-free systems — our team is ready to engineer chemistry around your process.