Surface Prep · Process-engineered chemistry

UNISOLVEDe-Rust Chemical

Safe De-Rusting for High-Tensile and Precision Steel

Low HE RiskH₃PO₄/H₂SO₄InhibitedMild Passivation

01 / Product brief

Safe De-Rusting for High-Tensile and Precision Steel

Inhibited sulfuric/phosphoric acid-based de-rusting compound for light-to-medium rust removal on ferrous metal. Lower hydrogen embrittlement risk than HCl systems. Phosphoric acid variant leaves a thin iron phosphate conversion layer, combining rust removal with mild passivation in a single step.

Phosphoric acid variant simultaneously removes rust and deposits amorphous phosphate — reducing process stages for light-duty applications. Lower embrittlement risk versus HCl makes it the preferred choice for high-tensile spring steel and precision components.

02 / Performance

Key process advantages

Product-specific outcomes for production quality, operating control and line performance.

01Low HE Risk

Low hydrogen embrittlement

Safer for high-tensile spring steel and precision components

02H₃PO₄/H₂SO₄

Dual-action phosphoric acid

Removes rust and deposits mild conversion coating in one step

03Inhibited

Controlled dwell time

Inhibitor package prevents base metal attack on tight-tolerance parts

03 / Technical data

Recommended operating window

Final operating conditions should be validated against substrate condition, line configuration and the specified finishing system.

[H₂SO₄/H₃PO₄ · INHIBITED]

High-Tensile Steel · Spring Steel · Precision Components · Cold-Rolled Steel

ParameterRecommended value
Acid TypeH₂SO₄ / H₃PO₄ Inhibited
Temperature25–45°C
Concentration5–15%
Dwell Time10–30 min

Values are typical guidance. MacroCoats process engineers establish the final bath specification after line trials.

04 / Process position

Where it works in the line

Applied at Stage 2 (De-rust) for light-to-medium rust removal — the phosphoric acid variant simultaneously deposits a mild conversion coating.

  1. 01

    Degrease

    Process stage

  2. 02

    Rinse

    Process stage

  3. 03

    De-rust

    Applied at Stage 2 (De-rust) for light-to-medium rust removal — the phosphoric acid variant simultaneously deposits a mild conversion coating.

  4. 04

    Rinse

    Process stage

  5. 05

    Condition

    Process stage

  6. 06

    Phosphate

    Process stage

  7. 07

    Passivate

    Process stage

  8. 08

    Rinse

    Process stage

  9. 09

    Dry

    Process stage

05 / Applications

Specified for real production demands

Typical applications and substrate conditions for UNISOLVE.

Application 01

Light rust removal on cold-rolled steel before painting

  • High-Tensile Steel
Application 02

High-tensile steel components sensitive to hydrogen embrittlement

  • Spring Steel
Application 03

Precision parts where dimensional tolerance limits acid dwell time

  • Precision Components
Application 04

Batch rust removal where mild passivation is acceptable as a follow-on

  • Cold-Rolled Steel

Technical support

Validate UNISOLVE on your line.

Share your substrate, current bath, throughput and finishing system. Our process team will recommend a practical trial window.

Get in Touch

Let's optimise your surface treatment process.

Whether you're scaling a phosphating line, addressing inconsistency across plants, or moving to chromium-free systems — our team is ready to engineer chemistry around your process.