No bath heating required
Eliminates steam or electric heating infrastructure
Phosphating · Process-engineered chemistry
UNIKOAT LT700Zinc Phosphate Room Temp
40–60% Energy Savings vs. Heated Process
7–15 g/m²Ambient TempNo HeatingEnergy Saving
01 / Product brief
40–60% Energy Savings vs. Heated Process
Room-temperature zinc phosphating producing medium-to-heavy coatings of 7–15 g/m² at 25–35°C without bath heating. Extended process time compensates for the lower reaction rate at ambient temperature, delivering coating weight and corrosion performance comparable to heated processes on ferrous substrates.
Eliminates steam or electric bath heating — reducing energy consumption 40–60% versus hot-process zinc phosphating on equivalent coating weight. The heavier 7–15 g/m² coat also provides greater standalone corrosion protection for outdoor storage.
02 / Performance
Key process advantages
Product-specific outcomes for production quality, operating control and line performance.
40–60% lower energy cost
Significant operational savings on heavy-coat applications
7–15 g/m² heavy coat
Superior standalone corrosion protection for outdoor storage
04 / Process position
Where it works in the line
Applied at Stage 5 (Phosphate) at room temperature without heating — produces heavy coatings for outdoor corrosion protection.
- 01
Alkaline degreasing
Remove oil, grease and shop contaminants
- 02
Water rinse
Remove cleaner residues
- 03
Pickling, if required
Remove rust, mill scale and oxides
- 04
Water rinse
Remove acid residues
- 05
UNIKOAT LT 700
Form the crystalline zinc phosphate coating
- 06
Water rinse
Remove unreacted phosphating chemicals
- 07
Passivation / final rinse
Improve corrosion resistance
- 08
Drying
Remove retained moisture
- 09
Rust preventive oil or paint
Apply the final protection system
05 / Applications
Specified for real production demands
Typical applications and substrate conditions for UNIKOAT LT700.
Energy-cost-sensitive lines eliminating steam or electric bath heating
- Steel
Heavy engineering and structural steel components
- Ferrous Metals
South India facilities where ambient temperature is naturally elevated
- Heavy Engineering
Batch job-shop operations without heating infrastructure
- Structural Steel
Technical support
Validate UNIKOAT LT700 on your line.
Share your substrate, current bath, throughput and finishing system. Our process team will recommend a practical trial window.