Lowest operating cost
Most economical phosphating option per unit area
Phosphating · Process-engineered chemistry
UNI-IRON PHOSPHATEIron Phosphate
Most Economical Phosphating with Minimal Sludge
0.3–1.0 g/m²45–65°CLow Sludge3–5 Stage
01 / Product brief
Most Economical Phosphating with Minimal Sludge
Low-temperature iron phosphating chemistry producing a thin amorphous conversion layer of 0.3–1.0 g/m² on ferrous and galvanised substrates at 45–65°C. Iridescent or grey-blue coating improves paint adhesion with moderate pre-paint corrosion protection in a compact 3–5 stage process.
Low operating cost and minimal sludge generation — the most economical phosphating option for high-volume light engineering where zinc system sludge management is not viable. Ideal for lines without heavy corrosion performance requirements.
02 / Performance
Key process advantages
Product-specific outcomes for production quality, operating control and line performance.
Minimal sludge generation
Reduces waste handling and disposal costs
Compact 3–5 stage process
Streamlined line for high-volume light engineering
04 / Process position
Where it works in the line
Applied at Stage 5 (Phosphate) in a 3–5 stage pre-treatment flow — ideal for paint adhesion on light engineering parts.
- 01
Degrease
Process stage
- 02
Rinse
Process stage
- 03
De-rust
Process stage
- 04
Rinse
Process stage
- 05
Condition
Process stage
- 06
Phosphate
Applied at Stage 5 (Phosphate) in a 3–5 stage pre-treatment flow — ideal for paint adhesion on light engineering parts.
- 07
Passivate
Process stage
- 08
Rinse
Process stage
- 09
Dry
Process stage
05 / Applications
Specified for real production demands
Typical applications and substrate conditions for UNI-IRON PHOSPHATE.
Household appliances before powder coat
- Steel
Light fabricated steel furniture and shelving
- Galvanised Substrates
Agricultural implements and hand tools
- Light Fabrications
Steel doors, window profiles, and frames
- Steel
Light engineering stampings before liquid paint
- Galvanised Substrates
Technical support
Validate UNI-IRON PHOSPHATE on your line.
Share your substrate, current bath, throughput and finishing system. Our process team will recommend a practical trial window.