Phosphating · Process-engineered chemistry

UNIKOAT LT450Zinc Phosphate Hot

OEM-Validated Zinc Phosphate for Automotive

4–10 g/m²40–60°COEM Validated7-Stage Process

01 / Product brief

OEM-Validated Zinc Phosphate for Automotive

Standard-temperature zinc phosphating chemistry producing 4–10 g/m² on ferrous metals at 40–60°C. Seven-stage immersion or spray-immersion process yields a hopeite/phosphophyllite crystal structure optimised for OEM paint adhesion and corrosion performance under primer and topcoat systems.

Validated against major Indian and international OEM paint adhesion and salt-spray specifications. Available in a chromium-free passivation-compatible version for EU ELV supply chains — no change to the phosphating stage required.

02 / Performance

Key process advantages

Product-specific outcomes for production quality, operating control and line performance.

014–10 g/m²

OEM validated performance

Meets major Tier-1 automotive OEM specifications

0240–60°C

Optimised crystal structure

Superior paint adhesion and corrosion performance

03OEM Validated

240h+ salt spray ready

Excellent base for chromium-free passivation systems

03 / Technical data

Recommended operating window

Final operating conditions should be validated against substrate condition, line configuration and the specified finishing system.

[Zn₃(PO₄)₂ · 40–60°C]

Steel · Ferrous Metals · Automotive · Heavy Engineering

ParameterRecommended value
Operating Temp40–60°C
Coating Weight4–10 g/m²
pH Range2.8–3.5
Free Acid3–6 points
Total Acid18–28 points
Process Stages7-Stage

Values are typical guidance. MacroCoats process engineers establish the final bath specification after line trials.

04 / Process position

Where it works in the line

Applied at Stage 5 (Phosphate) in the 7-stage automotive pre-treatment sequence — produces hopeite crystal structure for paint adhesion.

  1. 01

    Degrease

    Process stage

  2. 02

    Rinse

    Process stage

  3. 03

    De-rust

    Process stage

  4. 04

    Rinse

    Process stage

  5. 05

    Condition

    Process stage

  6. 06

    Phosphate

    Applied at Stage 5 (Phosphate) in the 7-stage automotive pre-treatment sequence — produces hopeite crystal structure for paint adhesion.

  7. 07

    Passivate

    Process stage

  8. 08

    Rinse

    Process stage

  9. 09

    Dry

    Process stage

05 / Applications

Specified for real production demands

Typical applications and substrate conditions for UNIKOAT LT450.

Application 01

Automotive Tier-1 and Tier-2 stamped body-in-white parts

  • Steel
Application 02

Two-wheeler frame and chassis treatment before CED/KTL electrocoat

  • Ferrous Metals
Application 03

White goods requiring 240h+ salt spray with powder coat

  • Automotive
Application 04

Agricultural and construction equipment panels before liquid paint

  • Heavy Engineering

Technical support

Validate UNIKOAT LT450 on your line.

Share your substrate, current bath, throughput and finishing system. Our process team will recommend a practical trial window.

Get in Touch

Let's optimise your surface treatment process.

Whether you're scaling a phosphating line, addressing inconsistency across plants, or moving to chromium-free systems — our team is ready to engineer chemistry around your process.