Passivation · Process-engineered chemistry

UNIPASS-FE CHROMEIron Passivation – Chrome Based

40–60% Better Salt Spray Than Chrome-Free Alternatives

Cr⁶⁺ Sealer200+ h Salt SpraySelf-HealingPost-Phosphate

01 / Product brief

40–60% Better Salt Spray Than Chrome-Free Alternatives

Hexavalent chromium-based post-phosphate passivation sealer applied after iron or zinc phosphating to seal the porous phosphate crystal structure. Self-healing mechanism significantly extends corrosion resistance versus unsealed phosphate. Delivers the highest salt-spray performance achievable in a post-phosphate passivation step.

Cr⁶⁺ sealer self-repairs micro-defects under service conditions — a property that gives it a performance ceiling 40–60% above chrome-free alternatives in accelerated corrosion tests. Preferred where regulatory compliance allows its use.

02 / Performance

Key process advantages

Product-specific outcomes for production quality, operating control and line performance.

01Cr⁶⁺ Sealer

Self-healing Cr⁶⁺ mechanism

Repairs micro-defects under service conditions automatically

02200+ h Salt Spray

200+ hours salt spray

Highest post-phosphate passivation performance available

03Self-Healing

Universal post-phosphate sealer

Compatible with iron, zinc, and manganese phosphate bases

03 / Technical data

Recommended operating window

Final operating conditions should be validated against substrate condition, line configuration and the specified finishing system.

[Cr⁶⁺ SEALER · POST-PHOSPHATE]

Post-Iron Phosphate · Post-Zinc Phosphate · Defence Hardware · Industrial Components

ParameterRecommended value
Operating Temp25–40°C
pH Range1.8–2.5
Salt Spray Performance200+ h
ApplicationPost-Phosphate Sealer

Values are typical guidance. MacroCoats process engineers establish the final bath specification after line trials.

04 / Process position

Where it works in the line

Applied at Stage 6 (Passivate) after any phosphating step — Cr⁶⁺ sealer fills porous crystal structure for maximum corrosion protection in aggressive environments.

  1. 01

    Degrease

    Process stage

  2. 02

    Rinse

    Process stage

  3. 03

    De-rust

    Process stage

  4. 04

    Rinse

    Process stage

  5. 05

    Condition

    Process stage

  6. 06

    Phosphate

    Process stage

  7. 07

    Passivate

    Applied at Stage 6 (Passivate) after any phosphating step — Cr⁶⁺ sealer fills porous crystal structure for maximum corrosion protection in aggressive environments.

  8. 08

    Rinse

    Process stage

  9. 09

    Dry

    Process stage

05 / Applications

Specified for real production demands

Typical applications and substrate conditions for UNIPASS-FE CHROME.

Application 01

Post-iron phosphating on appliance components requiring 200h+ salt spray

  • Post-Iron Phosphate
Application 02

Military and defence hardware with high corrosion specifications

  • Post-Zinc Phosphate
Application 03

Industrial components in aggressive chemical or coastal environments

  • Defence Hardware
Application 04

Post-zinc phosphating where maximum performance is required

  • Industrial Components

Technical support

Validate UNIPASS-FE CHROME on your line.

Share your substrate, current bath, throughput and finishing system. Our process team will recommend a practical trial window.

Get in Touch

Let's optimise your surface treatment process.

Whether you're scaling a phosphating line, addressing inconsistency across plants, or moving to chromium-free systems — our team is ready to engineer chemistry around your process.